wiring help needed

ETZ(including Kanuni), ETS, ES, TS, IFA-RT, BK, Saxon,

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wiring help needed

Postby flatyre » Sat Jul 19, 2014 11:50 am

hi all, I have a 77 ts 150 which I stripped for restoration. I tried to leave the wiring as intact as possible, but since I took the bike apart over a year ago I have totally forgotten how to re wire it. I have a Haynes manual as well as what's on the internet regarding wiring diagrams. Problem is I'm a total dummy when it comes to wiring so even the simplest diagram has me stumped. Does anyone have the idiots guide to wiring a ts150 showing what wires go where in the headlight and fuse box. Even some high res pictures that I could zoom in on would be great? cheers, John
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Re: wiring help needed

Postby therealche » Sat Jul 19, 2014 1:25 pm

I always find the original MZ one easy to use.
http://www.mz.cx/technik/elektrik/schaltplan-6v-l.jpg

Click on it to enlarge , I had one printed out A3 and laminated.
ES250 Doppelport, ES250, ES250/1, ES250/2,ETS 250, ES150, ETS150, BK350, IWL Pitty, SR56 Wiesel, SR59 Berlin, Troll............ and thats just the German two strokes!
http://thecomeconcollection.blogspot.com/
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Re: wiring help needed

Postby breakwellmz » Sat Jul 19, 2014 3:52 pm

Why can`t they all be like that? :roll:
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Re: wiring help needed

Postby DAVID THOMPSON » Sat Jul 19, 2014 4:41 pm

the drawings for the early 1950's bmw were pretty good
and easy to understand

but like the electrical systems they got more complex than really needed

dave

and i just found more confusion a drawing that has the main relay labeled as 21 instead of 19 or 30

with the key switch on and a test lamp hooked to ground you should have 12volts on red black and red white at the relay
for the bike to run
pictures sunday
dave
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
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Re: wiring help needed

Postby flatyre » Thu Jul 24, 2014 2:19 pm

cheers guys, thanks therealache for a diagram I can actually read, i'm going to make a new wiring loom, does anyone know the ampage of the original wiring? I imagine its better to get higher ampage wire than lower, but could using higher ampage wire cause any problems? cheers again.
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Re: wiring help needed

Postby den » Thu Jul 24, 2014 3:06 pm

also check this chaps photos of diagrams,, yours is here,,click photo to view

Image
Oh mutly,,you did it again,she he he he he ehheheheh
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Re: wiring help needed

Postby therealche » Thu Jul 24, 2014 3:46 pm

I tend to use 2mm sq cable (17.5amp rating) because I have a load of it around ( somewhere!) but if I was wiring a bike I would probably use thinwall cable... the 1mm sq is rated at 16.5 amp and is cheaper

http://www.vehicle-wiring-products.eu/V ... inwall.php
ES250 Doppelport, ES250, ES250/1, ES250/2,ETS 250, ES150, ETS150, BK350, IWL Pitty, SR56 Wiesel, SR59 Berlin, Troll............ and thats just the German two strokes!
http://thecomeconcollection.blogspot.com/
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Re: wiring help needed

Postby DAVID THOMPSON » Thu Jul 24, 2014 5:26 pm

page goes crazy when it displays on my machine
i think this is it
and it may be the screen size as the other computer displays it ok
dave
click on pic to see it bigger
Attachments
later etz.JPG
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
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Re: wiring help needed

Postby therealche » Fri Jul 25, 2014 5:36 pm

You need to swap these for the 6V ones Dave.... it's a TS not an ETZ
ES250 Doppelport, ES250, ES250/1, ES250/2,ETS 250, ES150, ETS150, BK350, IWL Pitty, SR56 Wiesel, SR59 Berlin, Troll............ and thats just the German two strokes!
http://thecomeconcollection.blogspot.com/
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Posts: 684
Joined: Mon Mar 19, 2012 6:44 pm
Location: Bradford, West Yorkshire

Re: wiring help needed

Postby DAVID THOMPSON » Fri Jul 25, 2014 9:07 pm

den seems to be the man with the electrical drawings
my problem is i have only seen about 3 of the 2 smokers in my life in person
1 at a dealer in roanoke virginia usa in 2004
and 2 at vintage days at mid ohio a few years back... guy had a pair for sale with no titles
they were cheap but i have enough trouble getting a MZ titled when i have all the paper work

den send me the 6 volt drawings in a pm and i will clean up this posting

dave
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
User avatar
DAVID THOMPSON
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Posts: 5150
Joined: Sun Nov 23, 2003 11:01 am
Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV

Re: wiring help needed

Postby den » Sat Jul 26, 2014 5:19 am

ok , this is it ,,obtained from here--http://www.moser-bs.de/
Attachments
ts250-1-vape.pdf
also for the 150
(225.31 KiB) Downloaded 298 times
Oh mutly,,you did it again,she he he he he ehheheheh
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Re: wiring help needed

Postby DAVID THOMPSON » Sat Jul 26, 2014 10:10 am

maybe this one
Attachments
ts 125.jpg
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
User avatar
DAVID THOMPSON
Moderator
 
Posts: 5150
Joined: Sun Nov 23, 2003 11:01 am
Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV


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